Machine Embroidery Thread Keeps Breaking
Machine Embroidery Thread Keeps Breaking. The digitizer might have left too many layers of stitching in one spot, making it very dense, causing the needles to break. If a third thread break occurs in a relatively short time, use the thread break diagnostic tool to begin a more thorough analysis.

Three or more overlapping stitches are being sewn. I am hopefully going to get better lighting, and a better camera in time. These are some of the major issues for thread breaks in an embroidery machine.
Using A Data Design System, Correct The Thread Density And Overstitching Settings In The Embroidery Data.
The upper thread tension could be set too tight. It can be the cause of a thread break. Other possible causes of thread breaks:
Machine Is Not Threaded Correctly;
Why does metallic & polyester embroidery thread break more? The upper thread could be installed incorrectly. Most embroidery designs are digitized to be stitched with a 40 wt.
Check That There Are No Stitches With Extremely Small Pitches In The Embroidery Details.
Why does the upper thread keep breaking? Polyester is also a synthetic thread, but it is not as stiff as metallic. When the stitch is being formed, if the thread catches on this little ding or nick, it can result in shredding and thread breakage.
The Thread Quality Is Poor.
So, for each stitch or two, twist the needle in your fingers a rotation. This is part two of my machine embroidery tips. Check the presser foot height.
Needle Is Turned, Bent Or The Point Is Dull.try A New Needle.
If the problem is at the needle, change the needle to the next size larger (if using a #80/12 needle, change to a #90/14 needle). If you are still wondering why your upper thread is breaking then you should have your machine serviced as. The digitizer might have left too many layers of stitching in one spot, making it very dense, causing the needles to break.
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